CCD visual detection of plastic accessories surface defects online remove defective products

CCD visual detection of plastic accessories surface defects online remove defective products. Instead of the traditional artificial vision inspection product appearance defect size, secondly, machine vision detection technology can largely solve the difficulties of manual detection, machine vision detection system with non-contact detection to avoid secondary damage, 24-hour real-time online measurement and detection of a variety of products defect detection completely reliable, In particular, the detection of objects in the process of motion can not be surpassed by artificial eyes.

Machine vision defect detection, need to customize visual equipment hardware according to the defect detection needs of customer products and materials, such as a plastic product surface yellow need to choose blue light source to detect, by using different light sources with different irradiation angles, and different pixels of industrial cameras on the product pixel map and background image distinguish, Then the image information is converted into digital signal by using the information of color, brightness and shade, gray level, shape and size of the image. The test results are kept and recorded in real time for the convenience of subsequent management, inquiry and product quality analysis. In this way, defective products can be directly removed from the assembly line through the mechanical removal device, and the total number of plastic parts and defective products can be recorded.

CCD visual plastic parts defect detection equipment optional industrial camera, industrial lens, industrial computer, light source, machine vision system, display and other hardware supporting the composition of plastic parts visual detection system. The visual inspection system is installed on the fixed production line. When the plastic parts are sent to the industrial camera, the industrial camera takes the image and returns the image to the visual software system for analysis and gives the judgment result on the console.

Machine vision detection system can effectively improve the detection speed and accuracy of the production line, greatly improve the output and quality, reduce labor costs, and prevent misjudgment caused by eye fatigue.

Appearance size detection items: size measurement concentricity, inner and outer diameter, length and width height: surface appearance defects detection scratches, crushing, lack of glue, more glue, less glue, burr, pits, black spots, foreign bodies, tip, etc

Additional functions: Visual inspection system installed in the production line inspection automatically identify good products at the end of the production line for automatic packaging of products. With the development of industrial science and technology integrated automatic production automatic detection packaging and other functions make industrial intelligent manufacturing more and more within reach. It greatly improves the quality and production efficiency of industrial products.